Design and implementation of industrial systems
Consultchem Design specializes in the comprehensive development of technological documentation for process plants in the chemical, pharmaceutical, cosmetic, and food industries. Thanks to the experience of our team and the use of modern engineering tools, we deliver solutions tailored to the individual needs of our clients, ensuring the highest quality standards and compliance with applicable regulations.
You can order a complete design package covering all stages of the investment or just selected ones.
The scope of the design is determined by you. However, please note that the highest level of consistency will be achieved by working with us from the very beginning, starting with research and analysis, all the way through to the commissioning of the complete installation. The more accurate and thorough the documentation is, the easier it will be to manage the investment process, minimizing losses.
Design of technological systems
When ordering a project from Consultchem Design, you can be sure that the installation will be designed functionally and safely, using the best practices and technical standards.
All installations designed by our team are developed using a 3D CAD environment. This approach ensures easy verification of the proposed solutions and significantly reduces the risk of collisions with existing installations during the assembly phase. As a part of the delivered design documentation, the investor receives a complete 3D model of the designed installation.
Some of the unusual design solutions require verification using numerical methods. Consulchem Design has a team of designers with experience in numerical simulations of industrial processes documented by scientific publications. Using CFD software supplemented with our own models, we conduct simulations of both the flow and the chemical reactions or phase transformations taking place in the system. For the static analysis of structural elements, we use FEM analysis.
In many cases, the investor may not have the physical and chemical data of the media necessary to design the system and select the devices. In such cases, the need for additional measurements arises. Consultchem Design offers the following tests and measurements:
- determination of the viscosity of the medium;
- fitting rheological models;
- measurements of explosion parameters;
- measurements of particle size distributions;
- chromatographic analyses;
In the case of potentially explosive media in the process, we carry out an explosion risk assessment, which determines the relevant explosion risk zones and specifies the requirements for the construction of devices and C&I equipment.
In case of a brown field investment it is crucial to conduct a detailed site inspection to understand risks and specifics of the points of contact between existing infrastructures and new installations. We can provide an insightful inspection and analysis, ensuring accurate specifications of the investment's boundary conditions. The site inspection covers building structures, electrical and sanitary installations, as well as mechanical and process installations' equipment. We also offer the option of using 3D scanning of the existing facilities.